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前言 PART 1GENERAL INTRODUCTION TO ENGINEERING TRAINING Chapter 1Overview2 11Learning Objectives and Methods2 111Objectives and Tasks2 112Learning Methods3 12Safety Education for Engineering Training4 13Engineering Training Instructions6 131Training Regulations6 132Attendance7 133Grading7 Review Questions8 Chapter 2Basic Knowledge of Engineering Training9 21Engineering Materials9 211Main Properties of Engineering Materials9 212Classification of Engineering Materials10 22Basic Knowledge of Cutting11 221Cutter11 222Common Measuring Tools13 223Basic Knowledge of Cutting21 23Mechanical Product Design and Manufacturing Process23 231Product Design23 232Mechanical Product Manufacturing Process24 233Manufacturing Methods25 234Processing Quality of Parts25 Review Questions26 PART 2TRADITIONAL PROCESSING TECHNOLOGY Chapter 3Casting28 Safety Operation Regulations for Casting28 31Overview28 32Molding Materials29 33Molding and Core Making30 331Molding Tools and Equipment30 332Molding Making32 333Core Making37 34Mold Assembling，Smelting，Pouring and Cleaning39 35Casting Process Design43 351Selection of Parting Surface44 352Gating System and Riser44 353Selection of Pouring Position47 354Determination of Casting Parameters48 36Casting Quality and Inspection48 Comprehensive Training and Review Questions51 Chapter 4Welding52 Safety Operation Regulations for Welding52 41Basic Knowledge of Welding53 411Overview53 412Classification of Welding Methods53 42Shielded Metal Arc Welding54 421Equipment54 422Welding Rod56 423Welding Position57 424Basic Operation57 43Argon Arc Welding60 44Welding Quality and Inspection61 Comprehensive Training and Review Questions61 Chapter 5Turning Processing63 Safety Operation Regulation for Turning63 51Overview of Turning64 52Horizontal Lathe64 521Lathe Model64 522The Main Components of Ordinary Horizontal Lathes65 53Turning Tools66 54Lathe Fixtures and Accessories68 55Basic Operations of Turning Processing70 551Use of Dials and Dial Handles70 552Measures and Procedures of Trail Cutting71 553Rough Turning and Fine Turning72 56Basic Turning Processing Technology73 561Cylindrical Turning and Step Turning73 562Face Turning74 563Hole Machining74 57Turning Processing Quality and Inspection76 571Parts Machining Quality76 572Quality Defects Analysis and Prevention76 Comprehensive Training and Review Questions78 Chapter 6Milling80 Safety Operation Regulations for Milling80 61Overview81 62Milling Machine Structure82 621Horizontal Milling Machine82 622Vertical Milling Machine83 623Plan瞭ype Milling Machine84 63Milling Tools84 64Milling Machine Accessories87 65Basic Operation of Milling Processing88 651Milling Plane88 652Milling Bevel90 653Milling Groove91 66Milling Quality and Inspection92 Comprehensive Training and Review Questions93 Chapter 7Benchwork95 Safety Operation Regulations for Benchwork95 71Overview95 72Common Equipment for Benchwork96 73Basic Operation of Benchwork98 731Scribing98 732Sawing103 733Filing107 734Drilling，Bearizing and Reaming109 735Tapping and Threading113 74Assembly116 75Benchwork Quality and Inspection117 Comprehensive Training and Review Questions117 PART 3MODERN PROCESSING TECHNOLOGY Chapter 8NC Machining Technology120 Safety Operating Regulations for NC Machining120 81Overview120 82Fundamental knowledge on NC Machining121 821Construction and Characteristics of NC Lathe121 822Programming Basics125 83CNC Lathe Turning130 831Overview130 832CNC Lathe Programming Instructions133 833Composition and Characteristics of CNC Lathe Program135 834Programming of Typical Components on CNC Lathe137 84CNC Milling139 841Summary of CNC Milling139 842Common Tools for CNC Milling142 843Introduction to CNC Machining Center142 844Programming of CNC Milling Center146 85CNC Machining Quality and Inspection148 Comprehensive Training and Review Questions149 Chapter 9CNC Wire Cut Electrical Discharge Machining (WEDM)151 Safety Operation Regulations for WEDM Machine Tools151 91Overview152 911Principles and Characteristics of WEDM152 912Classification of WEDM153 913Application of WEDM154 92Composition of WEDM Machine Tool155 921Composition of WEDM Machinery Components155 922Composition of Electrical Components158 93WEDM Technology160 94WEDM Manual Programming162 95WEDM Quality and Inspection165 Comprehensive Training and Review Questions166 Chapter 103D Printing Technology167 101Overview of 3D Printing Technology167 1011Basic Principles of 3D Printing Technology167 1012Main Features of 3D Printing Technology168 102Common 3D Printing Technology169 103Application of 3D Printing Technology173 Comprehensive Training and Review Questions174 Chapter 11Laser Processing Technology176 111Overview176 1111Basic Principles177 1112Main Features177 1113Application178 112Common Laser Processing Technology178 113Laser Processing Equipment181 1131Main Components of Laser Processing Equipment181 1132Typical Non睲etallic Laser Cutting/Engraving Machine Tools181 Comprehensive Training and Review Questions183 Part 4ELECTRICAL AND ELECTRONIC TECHNOLOGY Chapter 12Fundamentals of Electrical Technology185 Safety Operation Regulation for Electrical Training185 121Electrical Safety and Electrical Technical Fundamentals186 1211Power Supply System186 1212Electric Shock and Its Harm to Human Body187 1213Causes and Rescue of Electric Shock189 1214Electric Fire Proof，Electric Explosion Proof and Electric Lightning Protection Measures190 122Common Electrical Tools and Instruments191 1221Electrical Tools192 1222Electrical Instruments193 123Low瞯oltage Electrical Appliances and Motor Control196 1231Low瞯oltage Electrical Appliances196 1232Three瞤hase Asynchronous Motors200 1233Common Three瞤hase Asynchronous Motor Control Circuit201 Comprehensive Training and Review Questions203 Chapter 13Foundations of Electronic Technology205 Safety Operation Regulation for Electronic Training205 131Commonly Used Electronic Components205 1311Resistor206 1312Potentiometer209 1313Capacitor210 1314Inductor213 1315Semi瞔onductor Discrete Components216 132Digital Multimeter219 133Welding Technology for Electronic Device221 1331Welding Tools and Materials221 1332Welding Process and Method225 1333Welding in the Production of Electronic Industry229 Comprehensive Training and Review Questions230 References233
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